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Rusticating techniques

Posted: Thu Jul 16, 2009 11:38 am
by buster
I was wondering if someone could run the gamut of rusticating techniques.

Posted: Thu Jul 16, 2009 12:12 pm
by KurtHuhn
That's easier said than done. Techniques are as varied as pipe makers. Not even sandblasting is consistent among makers.

Personally I've used:
- sandblasting
- dremel tool with carbide cutters
- same with smooth cut engraving bits
- wood chisels (hate this)
- dremeling with up to 3 different bits, then sandblasting

There's no real set methodology here (dare I say it, no recipe? :twisted: ).

Posted: Thu Jul 16, 2009 1:04 pm
by SimeonTurner
I remember being totally intimidated by the idea of rusticating, because I assumed there was some sort of secret technique for it that i didn't know, and if I didn't follow that technique I would be revealed as a sham of a pipemaker or something.

Turns our, whatever method you can come up with for roughing up your wood is just fine. LOL

Example:

Image

Nothing magical about a tool like that. the idea is just to chunk up the wood somehow. :)

I use a tool similar to the one pictured above, as well as my dremel, and even sometimes a wire wheel chucked into my lathe. In a lot of ways, rustication turns out to be a great way to extend the creativity of a pipe making process. :)

Posted: Thu Jul 16, 2009 5:48 pm
by Sasquatch
Like simeon's tool there, I've heard of guys using small hole-saws, "chucked" groups of nails, etc.... anything that leaves a pattern. Some are more work than others.

Posted: Thu Jul 16, 2009 8:01 pm
by SimeonTurner
Sasquatch wrote:Like simeon's tool there, I've heard of guys using small hole-saws, "chucked" groups of nails, etc.... anything that leaves a pattern. Some are more work than others.
Eh, that's not my tool. I yanked that pic from google. I wouldn't be one to wear an engagement ring... :P

I wonder if letting your dog chew on a pipe would work....would sure save some time and labor. LOL

Posted: Thu Jul 16, 2009 9:01 pm
by Streamline
Those are some manly hands to have a rock like that. You sure they aren't yours? :-)

Posted: Fri Jul 17, 2009 10:37 am
by SimeonTurner
Well, I AM pretty well known for the manliness of my hands... :P

Posted: Wed Aug 05, 2009 5:53 pm
by FredS
Those are the hands of Claudio Cavicchi's wife Daniela. It's reported that she does the rusticating on all of his pipes.

Image

Posted: Wed Aug 05, 2009 6:05 pm
by Frank
FredS wrote:Those are the hands of Claudio Cavicchi's wife Daniela.
That's just begging for a smart remark about (Seinfeld's) "man hands" . :twisted:

Re: Rusticating techniques

Posted: Tue Sep 29, 2009 9:02 pm
by Gerrit Jan
Can anybody tell me how you call this finishing technique and, more important, how to do this... to get the result as the picture of this Winslow shows....

Image

Thanks
GJ

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 8:28 am
by REH
Looks like it was done with a wire wheel to me. I tried this a while back. Mine did not turn out near that good but it did look kind of like that one. :roll:

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 9:44 am
by KurtHuhn
Yep - wire wheel. From the depth of the rustication, I'd say steel. Brass or bronze wire wheels will work also, but don't cut as deep.

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 10:29 am
by Ryan
KurtHuhn wrote:Yep - wire wheel. From the depth of the rustication, I'd say steel. Brass or bronze wire wheels will work also, but don't cut as deep.

I was thinking the same thing Kurt. Also I thing around the shank and the logo block, a gem setting bit may have been used for more detail.

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 10:48 am
by JHowell
If I were trying to duplicate that rustication, I would use a section of saw blade as a scraper. Which might not work, but those grooves look too well defined to be the result of a wire wheel, which can follow grooves that already exist, but also tends to knock of high spots and blur definition.

Jack

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 11:56 am
by RadDavis
I agree with jack.

Wire wheels will give similar results, but not near as well defined. It's also very difficult to get it looking right where the shank meets the bowl with a wire wheel.

It looks like a carving technique of some sort to me.

Rad

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 12:04 pm
by KurtHuhn
You guys could be right - it could be either carved or wire wheeled. My last experiments with wire wheels were about 5 years ago or so. I got similar stuff as this, but I stopped using them because I really don't like the resulting look.

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 3:44 pm
by Danskpibemager
In the past I've used the same dremel bit that we use to cut the slot in stem rodstock only it is ground on each side to form a V. A flexible ruler is used as a guide to get the straight vertical effect. Light touch required.

Kevin

Re: Rusticating techniques

Posted: Wed Sep 30, 2009 9:11 pm
by Sasquatch
Agree - a sharp pointed abrasive bit (rather than a rasp) in the dremel, and a steady hand. I can get VERY similar results.

Re: Rusticating techniques

Posted: Wed Oct 14, 2009 1:31 pm
by daniel
havent tried brushwheel, but a metall saw blade does very similar pattern, not as deep though.
i would try doing it first with the saw, and then deepeening the "holes/grooves" by using the brush.
i imagine that could work well.